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Daheng's Integrated Vacuum Glue Potting Line: Solve Bubble Problems in Glue AB Glue PU Epoxy Resin Dispenser

Brand:D&H
Model:Vacuum Glue Dispensing Production Line
Applications:1.LED products: LED display , led screen , outdoor wall washer , outdoor rigid light , underground lamp , underwater light . 2.Electronics parts : Micro-electronics, inductors, transformers, ballasts, electronic coils, transformers, relays, loudspeakers, heat kettles, inductors and so on . 3. Electric vehicle: auto lamp ,generator, clutch, air conditioner filter, oil filter, car control card, horn, flasher , electric vehicle accessories. 4.Communications parts : Communication box 5.Water treatment: Water filter , water meter and so on . Other products need glue potting process .
Suitable Material:AB crystal glue: Glue dropping application and potting application. AB glue potting for isolation (with fillers): Two components silicone , two parts of PU, AB glue epoxy and so on .

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Features

Daheng's Integrated Vacuum Glue Potting Line: Solve Bubble Problems in Glue AB Glue PU Epoxy Resin Dispenser

Daheng has newly launched an integrated solution for the Vacuuming Glue Dispensing Automated Production Line, specifically tailored for precision manufacturing enterprises. This production line is designed to tackle the bottlenecks in the manufacturing process of vacuum - pumping glue - filling, aiming to achieve a dual improvement in efficiency and quality.

Key Features

  1. Bubble Elimination: The entire production line is dedicated to solving the problem of tiny air bubbles in the glue. It is equipped with the highly practical PGB - 650 arm - type high - precision glue dispenser and a specially - designed vacuum chamber that can reach a vacuum degree of - 0.1 Mpa. This effectively extracts all the tiny air bubbles from the glue, ensuring its thermal conductivity and durability.
  2. Safety Upgrade: Daheng has also made significant safety enhancements on this customized production line. It is exclusively equipped with a safety grating system that continuously monitors the operating area. In case of any abnormalities, the system will automatically stop the machine, guaranteeing zero - risk human - machine collaboration.
1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.
3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability .
7 Tank with artificial feeding mouth that can be added glue appropriately by hand . 8 Tank with silica-dryer which can prevent material especially PU from crystallization .
For variable ratio dispensing, the system handles ratios from 1:1 to 10:1.
The system is composed of AB tanks, metering pumps and motor, mixing pipe, dual valve, dynamic motor for dynamic stirring and 3-axis robotic platform.
Two kinds of component materials are separately before they mix in mixing tube to avoid glue cure in system. Dispensing valve is with suck-back function to keep thin fluid from dripping.

Daheng's Integrated Vacuum Glue Potting Line: Solve Bubble Problems in Glue AB Glue PU Epoxy Resin Dispenser

Advantages for Manufacturers

By adopting Daheng's vacuum - pumping glue - filling production line, manufacturers can overcome production bottlenecks, improve production efficiency, and ensure high - quality products. This solution is a perfect fit for precision manufacturing enterprises seeking to enhance their competitiveness in the market.