Customized Tunnel Furnace Vacuum Potting Production Line for Servo Motor
Category:customized ab glue machine
Brand:D&H
Model:Servo motor customized production line
Applications: Led Display,Display Module,Electronic Products And Where Glue Potting Demanded Products
Suitable Material:AB part glue , silicone , epoxy resin, polyurethane
Video
Features
Customized Tunnel Furnace Vacuum Potting Production Line - D&H Brand Solutions
Overview
This advanced Tunnel Furnace Vacuum Potting Production Line integrates vacuum degassing, precision dispensing, and thermal curing for high-quality encapsulation of electronics, capacitors, LEDs, and industrial components. Designed for fully automated workflows, it ensures minimal human intervention, consistent quality, and compatibility with epoxy resins, AB adhesives, and silicones.
Core Advantages of D&H Customized Solutions
- Industry-Leading R&D Capabilities
- D&H specializes in glue potting technology with over 20 years of R&D experience. Our self-developed glue potting tech integrate precision dispensing, dynamic mixing, and vacuum degassing, ensuring zero bubbles and ≤±0.1% ratio accuracy for high-reliability gluing .
- Patented Plunger pump supports complex glue control (potting, mixing, dispensing, filling,etc), ideal for intricate electronic components.
- End-to-End Production Line Integration
- Seamlessly combines preheating tunnel furnace, doouble elevator, potting stations, and vacuum chambers into a fully automated workflow. Example process:
- Step 1: Product loading → Step 2: Glue dispensing → Step 3: Vacuuming (≤-0.098MPa) → Step 4: Tunnel Furnace → Step 5: Automated unloading.
- Supports multi-level material mixing, automatic cleaning, and real-time alarms for material shortage/overflow, ensuring 24/7 uninterrupted production .
- Seamlessly combines preheating tunnel furnace, doouble elevator, potting stations, and vacuum chambers into a fully automated workflow. Example process:
- Modular Design for Flexible Customization
Customized Tunnel Furnace Vacuum Potting Production Line
Customizable Features
1, Production Line Configuration
Modular Workstations: Combine preheating tunnels, primary/secondary vacuum potting stations, curing ovens , and post-curing based on product requirements.
Scalable Length: Adjust tunnel furnace length and conveyor speed to match throughput needs.
2, Temperature & Process Control
Zone-Specific Heating: Independently set temperatures for each tunnel furnace section to optimize curing for multi-material products 28.
Vacuum Levels: Configure patented plunger pumps to achieve 0.1–100 Pa for bubble-free encapsulation.
3, Dispensing Precision
AB Ratio Flexibility: Adjust mixing ratios (1:1 to 10:1) for epoxy resins, polyurethanes, or custom adhesives.
Dynamic/Static Mixing: Choose valve types (e.g., dynamic for fast curing, static for high-viscosity glue) to eliminate streaks and voids.
Multi-Axis Dispensing: Integrate 3-axis robotic arms (±0.02mm repeatability) for complex paths (points, lines, arcs).
4, Material Compatibility
Heated Material Tanks: Add mixing and heating to prevent sedimentation in high-filler adhesives.
Viscosity Range: Support 1–100,000 mPa.
5, Automation & Safety
Anti-Curing Features: Auto-flush valves and timed purging to prevent clogging during pauses.
6, Specialized Add-Ons
Secondary Potting: Include a non-vacuum glue dispense station for precision touch-ups after curing.
Vacuum Degassing Chamber: Post-dispensing bubble removal for optical or aerospace-grade products.
The D&H Customized Tunnel Furnace Vacuum Potting Production Line offers fully customizable solutions to meet diverse industrial needs, combining advanced encapsulation technology with modular design.
Our production line prioritizes flexibility, enabling adjustments in size, mold configurations, software integration, and process parameters to align with specific client requirements
Why Choose D&H?
- Patented Innovations: Exclusive GOB and patented plunger pump technologies, backed by 60+ global patents.
- End-to-End Solutions: From material selection to post-encapsulation testing, optimized for rapid deployment.
- Proven Reliability: 20+ years in gluing manufacturing, serving clients in 50+ countries
